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  -[ Cathedral Renovation Works 2009/10

The Cathedral Phase One renovation work began on 23rd November 2009 and was completed on 10th September 2010. The reopening of the Cathedral was celebrated on 11th September. The Phase One work included:

  • tiling of the whole floor surface (including the sanctuary)
  • re-ordering of the sanctuary
  • re-instatement of the Lady Chapel
  • improved lighting
  • installation of new boilers

A Solemn Mass to celebrate the reopening of the Cathedral and the Consecration of the Altar took place at 11.00am on Saturday 11 September. The Principal Celebrant was Bishop Séamus Cunningham and also in attendance were Bishop Ambrose Griffiths, civic dignitaries and a congregation of six hundred.

>View photo gallery of reopening ceremony

Progress Reports

Posted 5th September
This last week has seen a good deal of high level cleaning of the roof areas and archways. Re-painting of the walls in the Lady Chapel has also taken place and the brass screen for the Blessed Sacrament Chapel has been polished and put back in place. The temporary confessionals at the west end are almost completed and will be usable from week beginning Monday 13 September. Considerable re-lamping and re-focusing of the lights has taken place during this last week resulting in much improved light levels throughout the Cathedral.

Posted 27th August
Completion work seemed to be happening in every corner of the Cathedral this last week. The joiners have been building the temporary confessionals in the northwest corner. The painters have completed the repainting of the green walls in the north and south aisles. The tilers have been working in the remaining areas at the back of the sanctuary and at the octagon doors in the south aisle. Along the nave the electricians have been replacing wiring in the light fittings. Throughout the building, the roof structure has been cleaned from a 'Genie' access lift.

Posted 22nd August
Tiling work to the sanctuary has progressed with most of the lettering bands now completed. The brass nosings have been fitted to the sanctuary steps. The west end floor tiling work has progressed to the south octagon doors. The organ's protective housing has been taken down so that the instrument can be retuned in preparation for the re-opening of the Cathedral on 11 September. The electrical supply for the church was switched off for a few hours during the week while the electrical distribution panel was upgraded to meet the current safety standards.

Posted 15th August
Five tilers have been continuing their work on the floor, the highlight of which has been the setting in of the colourfully decorated tile diamonds on the sanctuary. The original 'Pugin' tiles in the north aisle have been grouted and the aisle tiling at the west end is making its way towards the octagon doors. Also, the electricians have been putting the cables into the floor ducts.

Posted 8th August
Tiling in the west end of the Cathedral has progressed well this week. The colourful central aisle had reached the doors of the Narthex and an area of the north aisle has been completed in the original Pugin black and red tiles. These tiles were salvaged from the original floor and carefully cleaned (retaining the original patina) prior to relaying. They have been laid in a staggered square bond so that they are clearly identified as different from the new black and reds which are laid in a diamond pattern. Works have started in the sacristy to prepare for the installation of new electrical distribution board. The joinery for the fan convector housing have been started in the south west corner. The high level cleaning has started. A portion of the roof can be reached from a ladder but the higher parts will be cleaned from a genie lift.

Posted 1st August
The floor at the west end of the Cathedral was prepared for screed laying which took place on Friday morning. This will be the final visit of the screeding subcontractors who travel up from Bolton to do this work. The screed will cure over the weekend and tiling in this area can start early next week. The hearing loop specialists have completed their installation by pulling the transmitting wires through the conduits that they have laid as the floors have been cast. The complex tiling has continued in the sanctuary area and the stone that will remain exposed on the sides of the sanctuary has been cleaned and pointed where necessary.

Posted 25th July
This week the tiling continued west wards in the nave and work commenced on the very decorative tiling of the surface of the sanctuary floor. The final structural floor slabs have been cast at the west end and the insulation laid over them. The tilers have been able to salvage fifteen square metres of the original black and red tiles to re-use in the north aisle as a memory of the original floor. A template of the profile of the proposed new organ was hung at the west end of the church so that the scale and impact of the instrument could be considered by the Historic Churches Committee.

Posted 11th July
At the beginning of the week, eight piles were driven to a depth of eight metres (twenty-six feet) to support the new foundation for the new organ gallery. Following on from that, the wooden formwork and steel reinforcement for the pile cap has been fitted in preparation for the concrete to be delivered on Monday 12th July. The tiling contractor has been working in the Nave and a large area of black and red tiling has been laid, together with some of the lettering that runs along the edge of the central aisle. Down in the boiler house the new leaded lights have been fitted and the repair to the drains in the adjacent yard has been completed.

Posted 4th July 2010
The floor areas in the western end of the nave and the north aisle have now been concreted and screeded and are ready for tiling which will commence on Monday 6 July. Work has also been continuing in the area just beyond the west door narthex where the floor has been removed to a depth of 7.5 metres. This has enabled piles to be inserted for the foundations of the proposed new organ gallery which is expected to be installed in a later phase of work.

Posted 27th June 2010
Work has continued preparing the subfloor in the west end of the cathedral. The steel formwork has been laid and work has begun on installing the insulation layer.

Posted 20th June 2010
Floor demolition works in the west end are now complete and the some of the sleeper walls have been modified which has allowed 50% of the steel formwork to be laid for the new floor. At the west end the old foundations for the original west gallery have been discovered but they are not suitable for reuse for the new organ gallery. A test bore was carried out on Friday to check the ground conditions in preparation for the installation of the new foundations for the new organ gallery. The lifting of the original Pugin black and red tiles was very successful last week and the tiles are now being taken away to a workshop for cleaning. We hope to be able salvage sufficient to relay approximately 15 square metres of these in the north aisle as a historic reference.

Posted 13th June 2010
The contractor is now working in the west end of the Cathedral. All the timber floors have been lifted. The heating ducts and brickwork of the central aisle have all been demolished. A good proportion of the original Pugin black and red tiles are being lifted successfully and it is hoped that sufficient will be salvaged to complete a whole bay of the north aisle. The main altar, ambo, font and Lady statue have been moved this week and the extended mensa (table top) has also been fixed to the altar base. The stone mason who worked on the extension piece has done an excellent job taking 4 weeks to carve the band of intricate entwined flowers.

Posted 6th June 2010
The third phase of work has started in the main body of the nave and north aisle. The hoarding has been moved to cover the section and the initial preparatory work to lift the existing floor has begun. The main West Door has been closed so access to the Cathedral is via the old baptistry. Also this week, the highly patterned tiles for the baptistry have been laid in front of Lady Chapel and the space for the font is clearly visible.

Posted 29th May 2010
The tiling continues a pace and the phase 2 area will be completed next week. The highly patterned tiles for the baptistry are expected to be delivered early next week and then subsequently laid. The sanctuary crucifix has been lowered, gently cleaned and nail heads have been added. On Friday the crucifix was lifted into place one truss line back from its original position. From next Sunday 6 June the worship space for Sunday Masses will move to the sanctuary area and the third phase of floor demolition work will start on Monday 7 June.

Posted 23rd Mary 2010
This was another week of concentrated effort on the floor tiling. The highly coloured central aisle down the nave is growing at quite a pace. The tilers are also working back into the Blessed Sacrament Chapel. The pipe work duct across the cathedral is now complete and the new brass railings for the sanctuary have been installed. An access tower has been erected to begin the process of repositioning the sanctuary crucifix. This will allow a close inspection by a structural engineer of the suspension system carrying the sanctuary cross prior to the work being carried out. Commissioning of the heating system has continued and the boiler room is being decorated.

Posted 15th May 2010
The contractors worked late last Friday to complete the laying of 20 tonnes of floor screed which then set and dried out over the weekend. This meant that the laying of more floor tiles was able to commence on Monday. Four of the tilers have been able to work all week without interruption and so a substantial area of tiles has been laid from the front of the sanctuary back into the Cathedral. This includes a lot of the highly coloured tiles for the central aisle. The old railings from the sanctuary have been removed and the holes for the feet of the new railings have been prepared with a diamond core drill. All the heating pipe work runs have now been completed.

Posted 9th May 2010
The Lady Chapel floor tiling should be completed and grouted before the weekend. The main work area is the floor in front of the sanctuary and in the Blessed Sacrament area. The insulation was laid over the newly cast concrete floor early in the week and it was then grooved to take the hearing loop conduits. Friday should see the screeds laid and the weekend will give the screed 48 hours to set and cure. The heating circuit across the Cathedral floor has been completed and the fan convectors at the west end have been installed. The contractors have been able to extend the demolition of the Cathedral floor to the west by approximately 2 metres. This does make the current space available for worship smaller but will allow more space to be available during the next phase of works.

Posted 2nd May 2010
Once the sleeper walls were completed last week, the contractor was able to lay the metal formwork for the floor slab. The concrete for this was barrowed in on Wednesday and Thursday and was set by Friday morning. A temporary lifting beam has been set up on the sanctuary to allow the ambo and the top of the altar to be lifted and moved. The existing organ plinth has been reduced in length to maximise the amount of new floor tiles that can be laid at this stage. The heating engineer has completed the pipe work in the duct across the church floor and hopefully this will be connected up next week. The stonemasons' work to relocate the Chrismatorium has been completed and we can now measure up the space in the centre for a timber and glass cabinet to hold the Holy Oils.

Posted 24th April 2010
This week the builders have been concentrating on modifying the existing floor support. The sleeper walls have been reduced in height and capped with concrete to give a level support surface for the new concrete slab. Just inside the contractor’s hoarding the bottom of a duct has been cast which will take the new heating pipes across the Cathedral. In the old baptistery (now the octagonal entrance porch) the Chrismatorium (receptacle for displaying the Holy Oils) has been taken out of the wall as it is to be re-sited adjacent to the newly situated baptismal font in the South Aisle. This was a tricky but successful job for the stonemasons and hopefully the new infill stones will be inserted by Friday evening. So that the original position of the Chrismatorium is recorded, the new stones have been detailed to 'echo' its design.

Posted 18th April 2010
This week's work has been a concentrated effort to lift the old floors from the area just in front of the sanctuary, around the existing organ plinth and back towards the Blessed Sacrament Chapel. The existing floors are a mixture of timber, original cement floors and some quite recent concrete block floors. The latter were probably put in at the same time as the current sanctuary. As with all demolitions there has been dust created but hopefully this will have settled out of the atmosphere and be cleaned up by midday on Saturday. The external paving is now complete behind the boiler house. Work will start again on the completion and commissioning of the heating system next week.

Posted 9th April 2010
The second phase of the project has started this week following the break for Holy Week & Easter. The hoardings have been rearranged across the Cathedral just to the west of the organ. The existing Blessed Sacrament Chapel brass screen has been taken down and has been stored to give clear access to the floor. The lifting of the floor boards, joists and wall plates has commenced between the sanctuary steps and the back of the hoarding. The main contractor has been liaising with the tile makers and dates for the completion of the next phase of tile manufacture have been agreed. The external ground and drainage works to the yard behind the boiler room have been completed.

Posted 20th March 2010
The infill floor work in the centre of the Sanctuary is continuing. The screed which is the final stage of the pre-Easter work is due to be laid on Tuesday or Wednesday next week. It will have a few days to cure before the carpet is put back for Holy week. The Sanctuary side rails are being fabricated in Washington and the work is progressing well.

Posted 14th March 2010
Bishop Cunningham and Frs Dixon, Leighton and Warren met in the Cathedral to see the progress of the works and to discuss the detail of the positioning of the Altar, Chrismatorium (receptacle for holding and displaying Holy Oils) and some other furnishings. The tiling work has progressed towards the Lady Chapel. The tiling contractor will not be on site for the next couple of weeks while the manufacture of the next batch of tiles is completed. The timber floor and its masonry support walls in the centre of the sanctuary have been lifted and below these some of the original steps of the sanctuary have been rediscovered. They have been photographed and protection has been laid over them. The ducts and pipe work for the heating and electrical services for the sanctuary has commenced. Dolomite fill has been laid in preparation for the pouring of the new concrete slab in the sanctuary area. Some of the refurbished pews have been returned to the cathedral and a similar number taken away for renovation. The contractor's hoarding has been moved to its new position running North/South across the cathedral.

Posted 6th March 2010
Tiling is the main element of the work at the moment and about 50% of the tiles have been laid in the south aisle. A lot of time has been spent fitting tiles into the service access covers in the floor. This work is labour intensive as it requires a lot of careful cutting of the tiles. The reredos in the Lady Chapel has been completed apart from the last panel of new Caen stone. The original stone and the new stone match very well. Samples of the original Lady Chapel wall tiles have been sent off to the tile maker so that he can investigate the possibility of making more tiles to replace those that were damaged during the previous works. In this week's site meeting the Contractor set out his plans and programme for the work up to the Holy Week. During next week the partition screen will be relocated to run north / south across the Cathedral so that work can commence on infilling the existing timber floor in the centre of the sanctuary.

Posted 28th February 2010
More tiles have been laid this week together with duct covers to conceal the heating pipes and the electrical services. Some bays of tiling in the south aisle are now grouted and complete. A visit to the workshop working on the pews confirmed that 20 of them are now fully refurbished and fitted with the new kneelers. The stone for the Lady Chapel reredos arrived a little earlier than expected so the rebuilding commenced this week. Unfortunately one of the stone slabs was broken on the journey from the French quarry to the stonemason's workshop. The stonemasons are happy that they will be able to fit the replacement stone at a later date.

Posted 21st February 2010
The first bay of tiling has been laid in the middle of the south aisle. The tiles as delivered were found to be slightly larger than the manufacturer expected so some minor adjustments were made to the setting out before any adhesive was applied. By the end of the week a bay of tiles will have been sealed and grouted. The works to rebuild the Lady Chapel reredos did not start this week as the new Caen stone has not yet arrived from France. This is now expected to arrive on or about the 3rd March.

Posted 14th February 2010
During this week the steps and raised dais for the Lady Chapel have been completed and the chapel reredos stones have been brought back into the Cathedral. Hopefully the rebuilding of the reredos will commence next week. The heating system is being completed with the installation of new fan convectors at the west end of the south aisle. Down in the boiler room the new external grilles have been fitted and the drainage modifications are well underway.

The setting out lines for the tiling have been positioned very accurately by a surveyor using a laser theodolite. A small sample of tiles was delivered last week and the tiling contractor has been using these to select the best sealing product for them. He was able to demonstrate their resistance to water and oil once the sealer had been applied. The first batch of tiles for the floor has been delivered to the tiling contractor's workshop in Prudhoe. Therefore everything is in place for the tiling to commence on Monday.

Posted 6th February 2010
In the south aisle the screed which was laid last week has been drying and curing. The contractor has been working on the raised area for the Lady Chapel in preparation for the reassembly of the Lady Chapel Reredos. A meeting has taken place with the tiling subcontractor to discuss, plan and 'set out' his work. This will commence during the week commencing 15 February. Detailed discussions have also taken place to finalise the new electrical provision within the Cathedral. The new boilers are now working very successfully and the temporary boiler has been taken way. The computer controls for the heating system are being installed together with the new fan convector units in the west end of the south aisle.

Posted 31st January 2010
Work carried out 25 - 29 January has been mainly to do with getting the concrete screeds laid in the South Aisle. The new ducts for cables and the new hearing loop were fitted into the insulation below the screed at the beginning of the week.  The craftsmen who laid the screed came up from Bolton to do this work. Using a laser level to get a flat surface, they put down 25 tonnes of screed in less than a day and a half. There is good news from Stoke on Trent where the first delivery batch of tiles has been successfully fired. Previously there had been something of a setback when part of a kiln had exploded. The tiles are now being trimmed and cut where necessary in preparation for delivery. The temporary boiler has now been shut down and the new boilers are up and running. Thankfully this changeover only took a day rather than the two days anticipated.

Posted 23rd January 2010
During the last two weeks the new structural concrete floor for the South Aisle has been cast and this has been overlaid with 100mm of insulation. The existing cables, new wiring ducts and heating pipes are being threaded through the insulation zone in preparation for the laying of a concrete screed. The screed work is scheduled for next week and, once this has cured, the floor will be ready for tiling. Out of sight, the work in the boiler room continues. A good proportion of the circulation pipes, valves and pumps are now in place and the work is on schedule for heat to be available for the Cathedral and the presbytery from the new boilers by the end of January.  There will be a couple of mid-week days without heat when the change over from the temporary boiler to the new boilers takes place.

Posted 8th January 2010
The contractor Stephen Easten Building Ltd started on site at the end of November. Work began in the boiler room below Cathedral House as the old boilers were removed and a temporary boiler was installed. The new boilers were delivered just before Christmas and hopefully by the end of January they will be plumbed in and operational. The first phase of work within the Cathedral itself is concentrated in the south aisle behind a neat temporary hoarding. The old floors have been lifted and the first pour of new concrete went in just before Christmas. The Lady Chapel Reredos (previously part of the Confessionals) has been taken down and stored in preparation for its reinstallation back against the east wall. The manufacture of the new floor tiles has commenced and the manufacturer's detailed drawings and a sample tile have been received. The first batch of pews has been taken to a workshop in Blaydon for refurbishment and the first sample has been repolished.

Picture Diary

A picture diary of progress will be available here and updated on a regular basis. Click on the picture to enlarge it.

22nd August 2010
2010082201
Lettering on the sanctuary steps
2010082202
The brass nosings have been fitted to the sanctuary steps
15th August 2010
2010081501
Tile diamonds in the sanctuary
8th August 2010
2010080801
Tiles salvaged from the original floor
2010080802
The colourful central aisle tiling has reached the doors of the Narthex
1st August 2010
2010080101
Decorative tiling of the sanctuary floor continues
2010080102
Screeding has been completed and the floor is ready for tiling
25th July 2010
2010072501
Decorative tiling of the sanctuary floor
2010072502
The final structural floor slabs have been cast at the west end and the insulation laid over them
18th July 2010
2010071801
Tiling in the Nave is almost complete
2010071802
Model of the new pipe organ
11th July 2010
2010071101
Work continues apace laying tiles in the Nave
4th July 2010
2010070401
New floor ready for tiling
27th June 2010
2010062701
Insulation being laid for the new floor
20th June 2010
2010062001
Steel formwork being laid for the new floor
13th June 2010
2010061301
The reliquary at the rear of the altar
2010061302
The newly positioned altar with extended mensa
2010061303
All the timber floors have been lifted in the nave and north aisle
2010061304
The repositioned Baptismal font
2010061305
The Lady statue has been repositioned in the Lady Chapel
6th June 2010
2010060601
Lifting the floor in the nave and north aisle
2010060602
Tiling for the baptistry
30th May 2010
2010053001
The sanctuary crucifix has been gently cleaned and nail heads have been added
2010053002
Tiling in the Blessed Sacrament Chapel
2010053003
Tiling in the nave
23rd May 2010
2010052301
The highly coloured central aisle down the nave is growing at quite a pace
2010052302
The new sanctuary railings
2010052303
An access tower has been erected to begin the process of repositioning the sanctuary crucifix
16th May 2010
2010051601
New tiles laid in the Lady Chapel
2010051602
Tiling the nave
2010051603
Decorative tiling at the base of the Sanctuary
2nd May 2010
2010050201
The final panel of the reredos in the Lady Chapel is added
2010050202
Floor insulation is being installed
2010050203
The Chrismatorium
25th April 2010
2010042501
The sleeper walls have been reduced in height and capped with concrete
2010042502
The new sanctuary rails
2010042503
The Chrismatorium
18th April 2010
2010041801
Floor boards and joists being lifted in the nave
2010041802
View from the Blessed Sacrament Chapel
11th April 2010
2010041101
Floor boards and joists being lifted in the nave
2010041102
View from the nave to the sanctuary
28th March 2010
2010032801
Refurbished pews in the south aisle
21st March 2010
2010032101
Infilling floor work in the centre of the Sanctuary
20th March 2010
2010032001
Components for the new sanctuary side rails
2010032002
Components for the new sanctuary side rails
2010032003
Components for the new sanctuary side rails
2010032004
The Sanctuary side rails
14th March 2010
2010031401
The timber floor of the sanctuary has been removed
2010031402
The tiling has progressed towards the Lady Chapel
2010031403
The temporary altar
7th March 2010
2010030701
The reredos in the Lady Chapel has been completed apart from the last panel of new Caen stone
2010030702
Marking the position of the Lady Chapel rood screen
2010030703
About 50% of the tiles have been laid in the south aisle
28th February 2010
2010022801
More tiles have been laid this week
2010022802
Rebuilding of the stone reredos for the Lady Chapel commences
21st February 2010
2010022101
Installation of the new floor tiles begins
2010022102
Completed section of tiles
2010022103
Floor tile detail
2010022104
Pipework for the new boilers
2010022105
The new boiler
2010022106
Control unit for the heating system
14th February 2010
2010021401
Steps and raised dais for the Lady Chapel have been completed
2010021402
The chapel reredos stones
2010021403
Setting out lines for the tiling
2010021404
Conduits for new electrical provision
7th February 2010
2010020701
Raising the dais for the Lady Chapel
24th January 2010
2010012401
The South Aisle floor covered with insulation
2010012402
The new heating pipework
17th January 2010
2010011701
The South Aisle floor being prepared for the concrete pouring
2010011702
The concrete floor of the new Lady Chapel Altar
2010011703
The subfloor on to which the concrete is poured
10th January 2010
2010011001
Looking up the South Aisle from the back of church
2010011002
Looking down the South Aisle
20th December 2009
2009122001
Bridge from Sanctuary to Sacristy
2009122002
The South Aisle
2009122003
The back wall of the confessionals
13th December 2009
2009121301
The South Aisle
2009121302
The remains of the confessionals
2009121303
Tiling from confessionals
2009121304
What remains of the confessionals
6th December 2009
2009120601
Work begins on the South Aisle
2009120602
The South Aisle
2009120603
The Lady Altar reredos
29th November 2009
2009112901
The Organ
2009112902
The Lady Chapel
2009112903
Lady Chapel floor
     

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