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  -[ Cathedral Renovation Works 2009/10

The Cathedral Phase One renovation work began on 23rd November 2009 and is scheduled to take 38 weeks. The Phase One work will include:

  • tiling of the whole floor surface (including the sanctuary)
  • re-ordering of the sanctuary
  • re-instatement of the Lady Chapel
  • improved lighting
  • installation of new boilers

Progress Reports

Posted 6th March 2010
Tiling is the main element of the work at the moment and about 50% of the tiles have been laid in the south aisle. A lot of time has been spent fitting tiles into the service access covers in the floor. This work is labour intensive as it requires a lot of careful cutting of the tiles. The reredos in the Lady Chapel has been completed apart from the last panel of new Caen stone. The original stone and the new stone match very well. Samples of the original Lady Chapel wall tiles have been sent off to the tile maker so that he can investigate the possibility of making more tiles to replace those that were damaged during the previous works. In this week's site meeting the Contractor set out his plans and programme for the work up to the Holy Week. During next week the partition screen will be relocated to run north / south across the Cathedral so that work can commence on infilling the existing timber floor in the centre of the sanctuary.

Posted 28th February 2010
More tiles have been laid this week together with duct covers to conceal the heating pipes and the electrical services. Some bays of tiling in the south aisle are now grouted and complete. A visit to the workshop working on the pews confirmed that 20 of them are now fully refurbished and fitted with the new kneelers. The stone for the Lady Chapel reredos arrived a little earlier than expected so the rebuilding commenced this week. Unfortunately one of the stone slabs was broken on the journey from the French quarry to the stonemason's workshop. The stonemasons are happy that they will be able to fit the replacement stone at a later date.

Posted 21st February 2010
The first bay of tiling has been laid in the middle of the south aisle. The tiles as delivered were found to be slightly larger than the manufacturer expected so some minor adjustments were made to the setting out before any adhesive was applied. By the end of the week a bay of tiles will have been sealed and grouted. The works to rebuild the Lady Chapel reredos did not start this week as the new Caen stone has not yet arrived from France. This is now expected to arrive on or about the 3rd March.

Posted 14th February 2010
During this week the steps and raised dais for the Lady Chapel have been completed and the chapel reredos stones have been brought back into the Cathedral. Hopefully the rebuilding of the reredos will commence next week. The heating system is being completed with the installation of new fan convectors at the west end of the south aisle. Down in the boiler room the new external grilles have been fitted and the drainage modifications are well underway.

The setting out lines for the tiling have been positioned very accurately by a surveyor using a laser theodolite. A small sample of tiles was delivered last week and the tiling contractor has been using these to select the best sealing product for them. He was able to demonstrate their resistance to water and oil once the sealer had been applied. The first batch of tiles for the floor has been delivered to the tiling contractor's workshop in Prudhoe. Therefore everything is in place for the tiling to commence on Monday.

Posted 6th February 2010
In the south aisle the screed which was laid last week has been drying and curing. The contractor has been working on the raised area for the Lady Chapel in preparation for the reassembly of the Lady Chapel Reredos. A meeting has taken place with the tiling subcontractor to discuss, plan and 'set out' his work. This will commence during the week commencing 15 February. Detailed discussions have also taken place to finalise the new electrical provision within the Cathedral. The new boilers are now working very successfully and the temporary boiler has been taken way. The computer controls for the heating system are being installed together with the new fan convector units in the west end of the south aisle.

Posted 31st January 2010
Work carried out 25 - 29 January has been mainly to do with getting the concrete screeds laid in the South Aisle. The new ducts for cables and the new hearing loop were fitted into the insulation below the screed at the beginning of the week.  The craftsmen who laid the screed came up from Bolton to do this work. Using a laser level to get a flat surface, they put down 25 tonnes of screed in less than a day and a half. There is good news from Stoke on Trent where the first delivery batch of tiles has been successfully fired. Previously there had been something of a setback when part of a kiln had exploded. The tiles are now being trimmed and cut where necessary in preparation for delivery. The temporary boiler has now been shut down and the new boilers are up and running. Thankfully this changeover only took a day rather than the two days anticipated.

Posted 23rd January 2010
During the last two weeks the new structural concrete floor for the South Aisle has been cast and this has been overlaid with 100mm of insulation. The existing cables, new wiring ducts and heating pipes are being threaded through the insulation zone in preparation for the laying of a concrete screed. The screed work is scheduled for next week and, once this has cured, the floor will be ready for tiling. Out of sight, the work in the boiler room continues. A good proportion of the circulation pipes, valves and pumps are now in place and the work is on schedule for heat to be available for the Cathedral and the presbytery from the new boilers by the end of January.  There will be a couple of mid-week days without heat when the change over from the temporary boiler to the new boilers takes place.

Posted 8th January 2010
The contractor Stephen Easten Building Ltd started on site at the end of November. Work began in the boiler room below Cathedral House as the old boilers were removed and a temporary boiler was installed. The new boilers were delivered just before Christmas and hopefully by the end of January they will be plumbed in and operational. The first phase of work within the Cathedral itself is concentrated in the south aisle behind a neat temporary hoarding. The old floors have been lifted and the first pour of new concrete went in just before Christmas. The Lady Chapel Reredos (previously part of the Confessionals) has been taken down and stored in preparation for its reinstallation back against the east wall. The manufacture of the new floor tiles has commenced and the manufacturer's detailed drawings and a sample tile have been received. The first batch of pews has been taken to a workshop in Blaydon for refurbishment and the first sample has been repolished.

Picture Diary

A picture diary of progress will be available here and updated on a regular basis. Click on the picture to enlarge it.

7th March 2010
2010030701
The reredos in the Lady Chapel has been completed apart from the last panel of new Caen stone
2010030702
Marking the position of the Lady Chapel rood screen
2010030703
About 50% of the tiles have been laid in the south aisle.
28th February 2010
2010022801
More tiles have been laid this week
2010022802
Rebuilding of the stone reredos for the Lady Chapel commences
21st February 2010
2010022101
Installation of the new floor tiles begins
2010022102
Completed section of tiles
2010022103
Floor tile detail
2010022104
Pipework for the new boilers
2010022105
The new boiler
2010022106
Control unit for the heating system
14th February 2010
2010021401
Steps and raised dais for the Lady Chapel have been completed
2010021402
The chapel reredos stones
2010021403
Setting out lines for the tiling
2010021404
Conduits for new electrical provision
24th January 2010
2010012401
The South Aisle floor covered with insulation
2010012402
The new heating pipework
7th February 2010
2010020701
Raising the dais for the Lady Chapel
17th January 2010
2010011701
The South Aisle floor being prepared for the concrete pouring
2010011702
The concrete floor of the new Lady Chapel Altar
2010011703
The subfloor on to which the concrete is poured
10th January 2010
2010011001
Looking up the South Aisle from the back of church
2010011002
Looking down the South Aisle
20th December 2009
2009122001
Bridge from Sanctuary to Sacristy
2009122002
The South Aisle
2009122003
The back wall of the confessionals
13th December 2009
2009121301
The South Aisle
2009121302
The remains of the confessionals
2009121303
Tiling from confessionals
2009121304
What remains of the confessionals
6th December 2009
2009120601
Work begins on the South Aisle
2009120602
The South Aisle
2009120603
The Lady Altar reredos
29th November 2009
2009112901
The Organ
2009112902
The Lady Chapel
2009112903
Lady Chapel floor
     

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